retting

▪ fibre-separation process

      process employing the action of bacteria and moisture on plants to dissolve or rot away much of the cellular tissues and gummy substances surrounding bast-fibre bundles, thus facilitating separation of the fibre from the stem. Basic methods include dew retting and water retting.

      Dew retting, which is common in areas having limited water resources, is most effective in climates with heavy nighttime dews and warm daytime temperatures. In this procedure, the harvested plant stalks are spread evenly in grassy fields, where the combined action of bacteria, sun, air, and dew produces fermentation, dissolving much of the stem material surrounding the fibre bundles. Within two to three weeks, depending upon climatic conditions, the fibre can be separated. Dew-retted fibre is generally darker in colour and of poorer quality than water-retted fibre.

      In water retting, the most widely practiced method, bundles of stalks are submerged in water. The water, penetrating to the central stalk portion, swells the inner cells, bursting the outermost layer, thus increasing absorption of both moisture and decay-producing bacteria. Retting time must be carefully judged; under-retting makes separation difficult, and over-retting weakens the fibre. In double retting, a gentle process producing excellent fibre, the stalks are removed from the water before retting is completed, dried for several months, then retted again.

      Natural water retting employs stagnant or slow-moving waters, such as ponds, bogs, and slow streams and rivers. The stalk bundles are weighted down, usually with stones or wood, for about 8 to 14 days, depending upon water temperature and mineral content.

      Tank retting, an increasingly important method, allows greater control and produces more uniform quality. The process, usually employing concrete vats, requires about four to six days and is feasible in any season. In the first six to eight hours, called the leaching period, much of the dirt and colouring matter is removed by the water, which is usually changed to assure clean fibre. Waste retting water, which requires treatment to reduce harmful toxic elements before its release, is rich in chemicals and is sometimes used as liquid fertilizer.

      The retted stalks, called straw, are dried in open air or by mechanical means and are frequently stored for a short period to allow curing to occur, facilitating fibre removal. Final separation of the fibre is accomplished by a breaking process in which the brittle woody portion of the straw is broken, either by hand or by passing through rollers, followed by the scutching operation, which removes the broken woody pieces (shives) by beating or scraping. Some machines combine breaking and scutching operations. Waste material from the first scutching, consisting of shives and short fibres, is usually treated a second time. The short fibre (tow) thus obtained is frequently used in paper manufacture, and the shives may serve as fuel to heat the retting water or may be made into wallboard.

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